Manual Busbar Punching Machine

Manual Busbar Punching Machine

This machine is a core product from Zhejiang Zhongyan Machinery Manufacturing Co., Ltd. It solves the punching step in busbar processing. In the power equipment industry, the precision of busbar connection holes decides assembly quality and conductivity. The manual busbar punching machine uses manual hydraulic drive.
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Product Introduction

What This Machine Is

 

This machine is a core product from Zhejiang Zhongyan Machinery Manufacturing Co., Ltd. It solves the punching step in busbar processing. In the power equipment industry, the precision of busbar connection holes decides assembly quality and conductivity. The manual busbar punching machine uses manual hydraulic drive. It does not need an external power supply. So it fits construction sites, power repair shops, and field work with no electricity. The whole machine is compact. It is easy to carry. One worker can operate it.

 

Which Busbars This Model Fits

 

This model works on copper busbars and aluminum busbars. It fits busbars with a thickness of 10–12 mm. It also fits common hole sizes from Φ4.3 mm to Φ34 mm. The mold setup decides the exact range. The unit fits switchgear, distribution boxes, and busway connection bars. It also fits repair work and on-site hole adding. The machine weight is about 60–70 kg for portable models. So one person can move it and use it.

 

Technical Specifications

 

Parameter

Description

Material

Copper, aluminum busbar

Control method

Manual hydraulic operation

Max punching thickness

10–12 mm (varies by model)

Punching diameter range

Φ4.3 mm–Φ34 mm (decided by mold setup)

Punching force

About 23 tons

Mold type

Round hole, oval hole molds, customization supported

Machine weight

About 60–70 kg (portable model)

Operators

1 person

 

How To Identify The Right Model

 

First, check your busbar material. Copper and aluminum are both fine. Second, check your busbar thickness. The max punching thickness is usually 10–12 mm. Third, check your hole size. We offer round hole molds and oval hole molds. We also support custom molds. Fourth, check your site power. If you have no power, the manual busbar punching machine is the right choice. Fifth, check your hole position. The throat depth can be customized to your busbar width.

 

Quality Control For This Equipment

 

Our factory covers about 2,000 square meters. We have a gantry SP1020B and a fully automatic machining center. We make the core parts of the punching molds ourselves. So we control the quality. The unit gives clean holes and smooth sections. Many agents tell us their customers hate deburring after punching. Our machine meets assembly needs in one punch. This saves a lot of labor cost. Mold change is also very fast. You can switch punches and dies in seconds.

 

Customization And OEM Support

 

We support customization for this equipment.

• Punching molds can be customized to common hole sizes. Metric and inch sizes are both fine.
• The punching throat depth can be customized to the busbar width.
• We can make special hole molds such as oval holes and square holes.
• For special processing needs, we can work out a custom plan.

 

We have our own R&D team. We have developed busbar processing equipment for over 20 years. Our products hold several national patents. Since the first busbar machine in 2003, we have controlled core mold design ourselves. Every manual busbar punching machine follows ISO9001 quality management.

 

Packing, Shipping And How To Buy

 

• Packing: Standard export wooden case with shock-proof material inside.
• Shipping terms: EXW and FOB are our main terms. Other terms can be discussed.
• Packing size: Whole machine in one case, with standard punching molds and tools.
• Accessories: Operation manual, mold list, and factory inspection report.

 

To buy this machine, tell us your busbar material, thickness, and hole sizes. We will recommend the right model. We will also quote you the price and delivery time.

 

Certificate

 

product-1596-1020

 

Packaging and Transportation

 

2
3
product-1150-637
product-1150-647
product-747-996
product-741-990

 

FAQ

 

Q: How thick a copper bar can this machine punch?

A: Common models punch up to 10 mm. Some models reach 12 mm. It also depends on the copper material and hole size. If you have special needs, contact us to confirm.

Q: Can the punching molds be made in inch sizes?

A: Yes. We support both metric and inch standards. You can tell us the hole sizes you need. We will set the matching punches and dies before shipping.

 

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